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DISOCONT® Tersus Small, powerful and flexible One system for all continuous feeding applications The DISOCONT® update is characterised by intelligent interfaces, improved modularity and enhanced software. The DISOCONT® Tersus features everything a future-oriented control system should be equipped with. Capable of handling both simple and complex applications Thanks to the modular system structure with optional add-ons, the DISOCONT® Tersus allows the units required to be combined cost-effectively and as is best for the application in hand. The system adapts to applications of any complexity, and for ease of use the controls for standard applications have been reduced to the bare essentials.
The software has been enhanced to automate additional peripheral functions. Minimal engineering workload The intelligent interface structure substantially reduces the engineering workload. Only one unit needs to be planned, there is no need for a switch cabinet, and the amount of wiring required is minimal. All the engineer has to do is lay the power supply and data cables.
The DISOCONT® Tersus electronic unit can be integrated in an existing scales mechanism to form a compact functional unit. Flexibility: The system comes with different housings for on-site use and installation in existing switch cabinets.
The operating module may be a permanent part of the equipment, or a mobile unit. The control system may be wired or wireless depending on requirements. Touchscreen and intuitive operation All functions are graphically illustrated on the colour display. In short feed runs the system is adapted to a change of bulk material with the help of the program. In continuous operation, the system optimises itself automatically.
Operation can be learned intuitively thanks to the convenient touchscreen operation and display messages in the user’s language. Optimum communication structures The DISOCONT® Tersus comes with plug-in fieldbus communication modules that enable it to share data with the control system. A PC or notebook can be connected to the system for service purposes and LAN, WLAN and Bluetooth connections are also available as standard. A communication bus inside the scales allows all the components to be flexibly positioned. All the units can be replaced without any need for readjustment or reconfiguration.
Technical details: Device accuracy for scales better than 0.05% ( DIN EN 61143-1). Electrically isolated inputs and outputs.
Data store protected against power failure. Pre-adjusted at the factory for simple and quick commissioning. Various languages can be loaded and transferred.
Status, event, adjustment and quantity logs. Batch control with adaptive shutdown curve.
Integrated diagnosis and self-test functions as well as simulation mode for testing and learning purposes.
Darmstadt, April 01, 2010 The wireless approach Wirelessly configuring and monitoring scales from 'a safe distance' Weighing and feeding can be a very elaborate, time-consuming and costly process. Configuration, monitoring and maintenance work are significant factors depending on the raw materials to be processed and the system properties. In some cases, scale controls used in tough environments incur high maintenance and repair costs. Ten years ago Schenck Process took its first major step towards improving cost/benefit ratios with specially designed mechatronic weighfeeders. These feature mechanics and electronics in a shared sturdy unit which makes them particularly robust, durable, easy to maintain and highly interoperable as various interfaces allow them to be linked to virtually any automation system. When coupled with the innovative EasyServe service program, the result is an unbeatable system that can now also be configured wirelessly from a distance. The name says it all The EasyServe service program can be used to conveniently install, configure and monitor the weighfeeders using a laptop.
And thanks to new Bluetooth wireless modules, this process went wireless two years ago. A process requiring no cables offers much more than simply high convenience. When weighfeeders are difficult to access, Bluetooth provides impressive selling points as these are now free for wireless communication and the full range of opportunities that offers.
The operator can also work at a clean and really comfortable workplace at a safe distance from all the action, which conserves the operating unit and is better for maintenance staff at the service site. Other selling points include the fact that cumbersome cables are no longer needed and can be consigned to history. But let’s stick to the present where wireless methods can be used over considerable distances, saving both time and money. Depending on the variant used, weighfeeders can be wirelessly configured from distances of 30 or 100 metres. Existing scales and feeders, fitted with DISOCONT®, INTECONT® PLUS or DISOMAT®, can also be equipped for modern networks. Both Ethernet and WLAN can be used for communication and data processing with the customer’s network.
Great communication services included The breadth of services offered by the new wireless module is also impressive. Its main job is optimum configuration via EasyServe for commissioning and ongoing service work, including parameterisation, monitoring and maintenance.
Settings for trends such as feed rate and weight in the weighfeeders’ time line can also be easily recorded and graphically depicted within the service program. Perfectly equipped for every scenario EasyServe can be used for DISOCONT®, INTECONT® PLUS, INTECONT® Satus and INTECONT® Opus. DISOPLAN is the service tool for DISOMAT® Tersus, DISOMAT® Satus, DISOMAT® Opus and DISOBOX®.
When using several DISOCONT® feeding electronics in one system, Bluetooth wireless technology can take the place of the service bus. Depending on specific requirements, Schenck Process offers two different module range classes: Bluetooth class 1 for up to 100 metres and Bluetooth class 2 for up to 30 metres.
A two metre connection cable allows the transmission path to be aligned perfectly. As they are simply attached using two external clips, it’s just as easy to affix the two modules as it is to operate them. Smooth data operation is indicated on the integrated LEDs and both modules offer IP65 protection. Want to know more? Just give us a ring and speak in person to one of our specialists working on innovative scale solutions with EasyServe, the new wireless service program.